Chapter 19 Line Outputs – Small Signal Audio Design, 3rd Edition

CHAPTER 19

Line Outputs

Unbalanced Outputs

There are only two electrical output terminals for an unbalanced output –signal and ground. However, the unbalanced output stage in Figure 19.1a is fitted with a three-pin XLR connector to emphasise that it is always possible to connect the cold wire in a balanced cable to the ground at the output end and still get all the benefits of common-mode rejection if you have a balanced input. If a two-terminal connector is fitted, the link between the cold wire and ground has to be made inside the connector, as shown in Figure 18.2 in the chapter on line inputs.

The output amplifier in Figure 19.1a is configured as a unity-gain buffer, though in some cases it will be connected as a series feedback amplifier to give gain. A non-polarised DC blocking capacitor C1 is included; 100 μF gives a -3 dB point of 2.6 Hz with one of those notional 600 Ω loads. The opamp is isolated from the line shunt-capacitance by a resistor R2, in the range 47–100 Ω, to ensure HF stability, and this unbalances the hot and cold line impedances. A drain resistor R1 to ensures that no charge can be left on the output side of C1; it is placed before R2, so it causes no attenuation. In this case, the loss would only be 0.03 dB, but such errors can build up to an irritating level in a large system, and it costs nothing to avoid them.

If the cold line is simply grounded as in Figure 19.1a, then the presence of R2 degrades the CMRR of the interconnection to an uninspiring -43 dB even if the balanced input at the other end of the cable has infinite CMRR in itself and perfectly matched 10 kΩ input impedances.

Figure 19.1 Unbalanced outputs, a) simple output, and b) impedance-balanced output for improved CMRR when driving balanced inputs.

To fix this problem, Figure 19.1b shows what is called an impedance-balanced output. There are now three physical terminals: hot, cold, and ground. The cold terminal is neither an input nor an output but a resistive termination R3 with the same resistance as the hot terminal output impedance R2. If an unbalanced input is being driven, this cold terminal can be either shorted to ground locally or left open circuit. The use of the word “balanced” is perhaps unfortunate, as when taken together with an XLR output connector, it implies a true balanced output with anti-phase outputs, which is absolutely not what you are getting. The impedance-balanced approach is not particularly cost effective, as it requires significant extra money to be spent on an XLR connector. Adding an opamp inverter to make it a proper balanced output costs little more, especially if there happens to be a spare opamp half available, and it sounds much better in the specification.

Zero-Impedance Outputs

Both the unbalanced outputs shown in Figure 19.1 have series output resistors to ensure stability when driving cable capacitance. This increases the output impedance, which can impair the CMRR of a balanced interconnection and can also lead to increased crosstalk via stray capacitance in some situations. One such scenario that was fixed by the use of a so-called “zero-impedance” output is described in Chapter 22 in the section on mixer insert points. Another reason to use as low an output impedance as possible is that many professional audio inputs are protected against over-voltage by clamping diodes at the input terminals. These have non-linear capacitance, and if they are not driven from low impedances, distortion can be introduced. There is more on this in Chapter 18 on line inputs.

The output impedance is of course not exactly zero, but it is very low compared with the average series output resistor; it can easily be below 1 Ohm over most of the audio band.

Figure 19.2a shows how the zero-impedance technique is applied to an unbalanced output stage with 10 dB of gain. Feedback at audio frequencies is taken from outside isolating resistor R3 via R2, while the HF feedback is taken from inside R3 via C2, so it is not affected by load capacitance, and stability is unimpaired. Using a 5532 opamp, the output impedance is reduced from 68 Ω to 0.24 Ω at 1 kHz –a dramatic reduction that would reduce capacitive crosstalk by 49 dB. Output impedance increases to 2.4 Ω at 10 kHz and 4.8 Ω at 20 kHz as opamp open-loop gain falls with frequency. The impedance-balancing resistor on the cold pin has been replaced by a link to match the near-zero output impedance at the hot pin. More details on zero-impedance outputs are given later in this chapter in the section on balanced outputs.

Figure 19.2 Amplifiers with zero-impedance output: a) simple; b) with NFB around output capacitor.

There is no need for the output stage to have voltage gain for this to work, just a way to transfer the negative feedback point from outside to inside the series output resistor. Figure 19.3 shows versions in which a unity-gain voltage-follower is used.

Figure 19.3 Voltage-followers with zero-impedance output: a) simple; b) with negative feedback around output capacitor.

The quickest way to measure normal output impedances is to load each output as heavily as is practical (say with 560 Ω) and measure the voltage drop compared with the unloaded state. From this, the output impedance is simply calculated. However, in the case of zero-impedance outputs, the voltage drop is very small, and so measurement accuracy is poor.

A more sophisticated technique is the injection of a test signal current into the output and measuring the voltage that results. This is much more informative; the results for the hot output in Figure 19.3a are given in Figure 19.4. A suitable current to inject is 1 mA rms, defined by applying 1 Vrms to a 1 kΩ injection resistor. A 1 Ω output impedance will therefore give an output signal voltage of 1 mVrms (-60 dBV), which can be easily measured; see Figure 19.4. Likewise -40 dBV represents 10 Ω, and -80 dBV represents 0.1 Ω; a log scale is useful because it allows a wide range of impedance to be displayed and gives convenient straight lines on the plot. The opamp sections were both LM4562.

Below 3 kHz, the impedance increases steadily as frequency falls, doubling with each octave due to the reactance of the output capacitor. This effect can be reduced simply by increasing the size of the capacitor. In Figure 19.4, the results are shown for 220 μF, 470 μF, and 1000 μF output capacitors. For 1000 μF, a broad null occurs reaching down to 0.03 Ω, and the output impedance is below 1 Ω between 150 Hz and 20 kHz. Bear in mind that output capacitors should be non-polarised types, as they may face external DC voltages of either polarity, and should be rated at no less than 25 V; this means that a 1000 μF capacitor can be quite a large component.

Figure 19.4 The signal voltage at the hot output of the voltage-follower for 1 mA rms injection current and the output impedance modulus (in Ω). Three values of output capacitor 5532 R2 = 1 kΩ, C2 = 100 pF.

In Figure 19.4, the modulus of the output impedance falls to below 0.1 Ω between 1 and 5 kHz. It is easy to assume that the steady rise above the latter frequency is due to the open-loop gain of the opamp falling as frequency increases, and indeed I did, until recently. However, an apparent anomaly in some measured results (it was Isaac Asimov who said that most scientific advances start with “hmmm … that’s funny” rather than “Eureka!”) where a two-times change in noise gain (see the balanced output section) gave identical output impedance plots, led me to dig a little deeper.

Figure 19.5 shows the output impedance with the output blocking capacitor removed; R2 is 1 kΩ.

I’m not entirely sure that the line at the bottom for no C at all should be dead flat, but at any rate the point is illustrated.

Figure 19.6 shows the effect of adding a 10 pF capacitor across the external compensation pins of the 5534. Now the 0 pF and 1 pF curves are close to that for 10 pF, but the 100 pF curve is still 10 times higher. When this simulation is repeated using a TL072 (which has less open loop gain in the HF region), the curves are much closer together, and the 100 pF passes through -60 dB at 10 kHz instead of -68 dB, so here the HF open-loop gain of the opamp really does define the situation. Historically, many output amplifiers were built with TL072s due to the higher cost and power consumption of the 5534/2, but the values used were frequently R = 10 kΩ and C= 100 pF, so then the transition frequency between the feedback paths was still the defining factor for the HF output impedance.

Figure 19.5 Output impedance with uncompensated 5534 varying C2.

Figure 19.6 Output impedance with 10 pF-compensated 5534.

The voltage-follower in Figure 19.3a is known to be stable with R= 1k and C=100 pF; this gives an output impedance of 10 Ω at 20 kHz. While making C=10 pF gives a useful reduction to 0.2 Ω, its stability needs to be checked. We will use 100 pF from here on.

We will now put back the output blocking capacitor and examine the output impedance at the low-frequency end. The situation is simpler at LF because the components are of known value (apart from the usual manufacturing tolerances), and performance is not significantly affected by variable opamp parameters.

Figure 19.7 shows the radical effect; the LF output impedance is now much higher and, as expected, doubles for every halving of frequency. The middle trace is for an output capacitor of 470 μF, which for size reasons (as a non-polarised electrolytic it is larger than the usual polarised sort) is probably the highest value you would want to use in practice; note how accurately it matches the measured impedance result for 470 μF in Figure 19.4. The 5534 is now uncompensated, as it gives a better match of HF open-loop gain with the 5532s or LM4562s that will be used in practice.

The voltage at 50 Hz, the lowest frequency of interest, is -44 dB, equivalent to an output impedance of 6.3 Ω, which is much higher than the impedance set by the opamp and some way distant from “zero impedance”. We can use a 1000 μF output capacitor instead, which reduces the output impedance at 50 Hz to 3.1 Ω, but the capacitor is now distinctly bulky. From here on, we will stick with 470 μF.

Figure 19.7 Output impedance with output cap 220, 470, and 1000 μF. 5534 R2 = 1 kΩ, C2 = 100 pF.

What do we do now if we want a lower LF output impedance? As is so often the case, in electronics as in life, you can use either brawn (big capacitors) or brains. The latter, once again as is so often true, is the cunning application of negative feedback. The essence of the zero-impedance technique is to have two NFB paths, with one enclosing the output resistor, which could be called double-feedback. If we add a third NFB path, as in Figure 19.3b, then we can enclose the output capacitor as well and reduce the effects of its reactance; we’ll call this triple feedback. Figure 19.8 shows the dramatic results. The output impedance at 50 Hz drops from 6.3 Ω to 0.63 Ω, which has a much better claim to be “zero impedance”. This tenfold improvement continues up to about 400 Hz, where the triple-feedback output impedance plummets into a cancellation crevasse. We still get a useful reduction up to 2 kHz, but above that, the double-feedback circuit has its own crevasse. As expected, the output impedances at HF are the same.

In Chapter 2, we saw how electrolytic coupling capacitors can introduce distortion even if the time-constant is long enough to give a flat LF response. In Figures 19.2b and 19.3b, most of the feedback is now taken from outside C1, via R5, so it can correct capacitor distortion. The DC feedback goes via R2, now much higher in value, to maximise the negative feedback, and the HF feedback goes through C2 as before to maintain stability with capacitive loads. In Figure 19.2b, R2 and R5 in parallel come to 10 kΩ, so the gain is unchanged compared with the original version. In Figure 19.3b, the gain is always unity, and the choice for the outer NFB path R5 as 1 kΩ and the middle path R2 as 10 kΩ, is made simply on the grounds that the outer path has to overpower the middle path at low frequencies. There is the snag that the output is no longer DC blocked because of the presence of R5. Figure 19.9 demonstrates the effect of varying R2; the higher it is, the lower the output impedance at LF.

Figure 19.8 Output impedance with and without negative feedback around an output cap of 470 μF. 5534 R5 = 1k R2 = 10k C=100 pF.

Any circuit with separate DC and AC feedback paths must be checked carefully for frequency response irregularities, which may happen well below 10 Hz. While simulator tests are very useful, real measurements are highly desirable in case there are issues with HF stability. At very low frequencies, a function generator is more useful than an audio test-set for this as their minimum output frequency is often 0.1 Hz.

Figure 19.9 Output impedance with and without negative feedback around an output cap of 470 μF. Opamp= 5534, R5 = 1k, R2 = 10k, 47k, 220k, infinity. C=100 pF.

The triple-feedback method has another advantage: it radically extends the frequency response, as it effectively multiplies the value of the output capacitor. A 470 μF output capacitor with a 600 Ω load (a largely fictitious worst case) has a -3 dB roll-off at 0.58 Hz; this is what we get with double feedback. The roll-off frequency is deliberately made very low to avoid capacitor distortion (see Chapter 2).

With triple feedback as in Figure 19.3b, the -3 dB point drops to 0.035 Hz, which is lower than we need or want. This leads to the interesting speculation that we could reduce the output capacitor to 47 μF and still get satisfactory results for frequency response. I haven’t tried this, and I am not sure what would happen with the capacitor distortion issue.

Since wiring resistances internal to the equipment are likely to be in the region 0.1 to 0.5 Ω, there seems nothing much to be gained by reducing the output impedances any further than is achieved by this simple zero-impedance technique.

You may be thinking that the zero-impedance output is a bit of a risky business; will it always be stable when loaded with capacitance? In my wide experience of this technique, the answer is yes, so long as you design it properly. If you are attempting something different from proven circuitry, it is always wise to check the stability of zero-impedance outputs with a variety of load capacitances. Stability was checked using a 5 Vrms sweep from 50 kHz to 10 Hz, with load capacitances of 470 pF, 1 nF, 2n2, 10 nF, 22 nF, and 100 nF. At no point was there the slightest hint of HF or LF instability. A load of 100 nF is of course grossly excessive compared with real use, being equivalent to about 1000 metres of average screened cable, and curtails the output swing at HF.

Ground-Cancelling Outputs: Basics

This technique, also called a ground-cancel output or a ground-compensated output, appeared in the early 1980s in mixing consoles. It allows ground voltages to be cancelled out even if the receiving equipment has an unbalanced input; it prevents any possibility of creating a phase error by mis-wiring; and it costs virtually nothing except for the provision of a three-pin output connector.

Ground cancelling (GC) separates the wanted signal from the unwanted ground voltage by addition at the output end of the link rather than by subtraction at the input end. If the receiving equipment ground differs in voltage from the sending ground, then this difference is added to the output signal so that the signal reaching the receiving equipment has the same ground voltage superimposed upon it. Input and ground therefore move together and the ground voltage has no effect, subject to the usual effects of component tolerances. The connecting lead is differently wired from the more common unbalanced-out balanced-in situation, as now the cold line is joined to ground at the input or receiving end. This is illustrated in Figure 19.10, which compares a conventional balanced link with a GC link.

Figure 19.10 A balanced link uses subtraction at the receiving end to null ground noise, while a ground-cancel link uses addition at the sending end.

Figure 19.11 a) Inverting ground-cancelling output; b) non-inverting ground-cancelling output.

An inverting unity-gain ground-cancel output stage is shown in Figure 19.11a. The cold pin of the output socket is now an input and has a unity-gain path summing into the main signal going to the hot output pin to add the ground voltage. This path R3, R4 has a very low input impedance equal to the hot terminal output impedance, so if it is used with a balanced input, the line impedances will be balanced, and the combination will still work effectively. The 6dB of attenuation in the R3-R4 divider is undone by the gain of 2 set by R5, R6. It is unfamiliar to most people to have the cold pin of an output socket as a low impedance input, and its very low input impedance minimises the problems caused by mis-wiring. Shorting it locally to ground merely converts the output to a standard unbalanced type. On the other hand, if the cold input is left unconnected, then there will be a negligible increase in noise due to the very low resistance of R3.

This is the most economical GC output, and it is very useful to follow an inverting summing amplifier in a mixer as it corrects the phase. However, a phase inversion is not always convenient, and Figure 19.11b shows a non-inverting GC output stage with a gain of 6.6 dB. R5 and R6 set up a gain of 9.9 dB for the amplifier, but the overall gain is reduced by 3.3 dB by attenuator R3, R4. The cold line is now terminated by R7, and any signal coming in via the cold pin is attenuated by R3, R4 and summed at unity gain with the input signal. The stage must be fed from a very low impedance, such as an opamp output, for this to work properly. There is a slight compromise on noise performance here because attenuation is followed by amplification.

Figure 19.12 The complete circuit of a GC link using an inverting ground-cancel output.

Figure 19.12 shows the complete circuit of a GC link using an inverting ground-cancel output stage. EMC filtering and DC blocking are included for the unbalanced input stage.

Ground-Cancelling Outputs: Zero-Impedance Output

Ground-cancelling outputs can also be made zero impedance using the techniques described earlier; one version is shown in Figure 19.13. It is assumed that the stage is driven from a low impedance so R1 and R4 give the correct attenuation for cancellation.

Figure 19.13 A ground-cancel output with “zero-impedance” output.

You may have already spotted a possible snag. The hot output impedance is very close to zero, but the cold input impedance R5 is 10 Ω, chosen so that it does not unduly attenuate the signal coming in, which probably arrives via a cold wire that is unlikely to have a resistance of less than 0.1 Ω. That is going to limit the GCRR to about 40 dB. What to do? Reducing R5 will make the reading of the ground signal at the receiving end less accurate. In fact, there is not a problem here, because a ground-cancel link, unlike a balanced link, does not need equal hot and cold line impedances to function optimally. If the error introduced by the 10 Ω value of R5 is too great, there is the possibility of adding a unity-gain buffer between the cold pin and R4; this would allow a very high input impedance on the cold input but would inevitably compromise the noise performance. I have never had cause to try this out in practice.

Ground-Cancelling Outputs: CMRR

In a balanced link, the CMRR is a measure of how accurately the subtraction is performed at the receiving end and so how effectively ground noise is nulled. A GC link also has an equivalent CMRR that measures how accurately the addition is performed at the sending end. Figure 19.14 shows (for the first time, I think) how to measure the CMRR of a ground-cancelling link. It is slightly more complicated than for the balanced case. Perhaps a better term would be GCRR.

In Figure 19.14, a 10 Ω resistor R17 is inserted into the ground of the interconnection. This allows the signal generator to move the output ground of the sending amplifier up and down with respect to the global ground via R18. Quite a lot of power has to be supplied so that R17 can be kept low in value.

Figure 19.14 Measuring the CMRR of a GC link by inserting resistor R17.

Figure 19.15 Optimising the ground-cancel send amplifier CMRR.

If the send amplifier is working properly, the signal applied to OUT- will cancel the signal on the output ground, so that as far as the input of the receiving amplifier is concerned, it does not exist. Be clear that here we are measuring the CMRR of the sending amplifier not the receiving amplifier.

Just as the CMRR of a balanced link depends on the accuracy of the resistors and the open-loop gain of the opamp in the receiving amplifier, the same parameters determine the CMRR of a ground-cancel send amplifier. The measured results from the arrangement in Figure 19.14 are given in Figure 19.15; the CMRR as built (with 1% resistors) was -50 dB, flat up to 10 kHz. The two lower traces were obtained by progressively trimming the value of R6 to minimise the output. If high CMRR is required, a preset adjustment can be used, just as in balanced line input amplifiers.

Ground-cancelling outputs are an economical way of making ground loops innocuous when there is no balanced input, and it is rather surprising they are not more popular; perhaps it is because people find the notion of an input pin on an output connector unsettling. In particular, GC outputs would appear to offer the possibility of a quieter interconnection than the standard balanced interconnection because a relatively noisy balanced input is not required; see Chapter 18.

Ground-Cancelling Outputs: Send Amplifier Noise

In Figure 19.14, the gain-setting resistors R5 and R6 have the relatively high value of 10 kΩ, for comparison with the “standard” balanced input amplifier made with four 10 kΩ resistors. Reducing their value in accordance with the principles of low-impedance design gives useful reductions in noise, as shown in Table 19.1. A 5532 opamp was used.

A very useful 4.3 dB reduction in noise is gained by reducing R5 and R6 to 2k2, at zero cost, but after that, the improvements become smaller, for while Johnson noise and the effects of current noise are reduced, the voltage noise of the opamp is unchanged.

It is instructive to compare the signal/noise ratio with that of a balanced link. We will put 1 Vrms (+2.2 dBu) down a balanced link. The balanced output stage raises the level by 6 dB, so we have +8.2 dBu going down the cable. A conventional unity-gain balanced input made with 10 kΩ resistors, and a 5532 section has a noise output of -104.8 dBu, so the signal/noise ratio is 8.2 + 104.8 = -113.0 dB.

Table 19.1 GC output noise improvement by reducing the value of R5, R6 (5532 opamp)
Value of R5, R6 Noise output Improvement
10 kΩ –107.2 dBu 0.0 dB
2k2 –111.3 dBu –4.3 dB
1 kΩ –112.2 dBu –5.0 dB
560 Ω –112.6 dBu –5.4 dB

In the ground-cancel case, if we use 1 kΩ resistors as in the third row of Table 19.1, the noise from the ground-cancel output stage is -112.2 dBu. Adding the noise of the 5532 buffer at the receiving end in Figure 19.14, which is -125.7 dBu, we get -112.0 dBu as the noise floor. The signal/noise ratio is therefore 2.2 + 112.0 = -114.2 dB. This is 1.2 dB quieter than the conventional balanced link, and it only uses two opamp sections instead of three.

The noise situation could easily be reversed by using a low-impedance balanced input with buffers to make the input impedance acceptably high, as described in the previous chapter, but we are then comparing a ground-cancel link using two opamp sections with a balanced link using four.

Ground-Cancelling Outputs: Into a Balanced Input

The whole point of a ground-cancelling output is to make the use of balanced inputs unnecessary. However, life being what it is, sooner rather than later, someone will plug a GC output into a balanced input. What will happen? At first, there appears to be a danger that the ground-noise voltage will be subtracted twice, which will of course be equivalent to putting it back in anti-phase and gaining us absolutely nothing. In fact this is not the case, though the cancellation accuracy is compromised compared with the impedance-balanced case; the CM rejection will not exceed 46 dB, even with perfect resistor matching throughout. The situation is illustrated in Figure 19.16.

Figure 19.16 Ground-cancel output connected to a conventional balanced input amplifier.

When a ground-cancelling output is connected to a balanced input, the hot balanced input is driven in the usual way, while the cold input is connected to the sending ground via resistor R5. The high impedance of the cold balanced input means that virtually no current flows through R5 as a result of ground voltages, and so there is no ground cancelling. The balanced input works as usual and will subtract the ground voltage from the hot signal, but unless the ground-cancelling output impedance R6 is the same as the ground cancel input resistance R5, the line impedances will be unequal and therefore will limit the CMRR, as noted. The output and input impedances of a ground-cancelling output do not have to be the same for the ground-cancel to work, so it is unwise to assume they are. Since there will be unpredictable reductions in CMRR, it is wisest not to connect a ground-cancelling output to a balanced input, but it will work.

Ground-Cancelling Outputs: History

I first became aware of the ground-cancelling concept in the mid-1980s, when it appeared on some mixing consoles made in the USA. However, as is so often the case, you find out an idea is much older than you think. A ground-cancelling output was used in the dbx-160 compressor/limiter, which appeared in 1971. The instruction manual contained the following description:

“When the output is connected to an unbalanced load, special circuits in the 160’s output stage sense any ground-loop current (hum). The ground-loop compensation then applies a precise correction signal to the 160 output, at the proper level and phase to reduce hum in the output signal by up to 40 dB”.

I think it’s clear that this describes a ground-cancelling output. I would be glad to hear of any earlier use of the idea.

Balanced Outputs: Basics

Figure 19.17a shows a balanced output, where the cold terminal carries the same signal as the hot terminal but phase inverted. This can be arranged simply by using an opamp stage to invert the normal in-phase output. The resistors R3, R4 around the inverter should be as low in value as possible to minimise Johnson noise and the effects of current noise, because this stage is working at a noise gain of two, but bear in mind that R3 is effectively grounded at one end, and its loading, as well as the external load, must be driven by the first opamp. A unity-gain follower is shown for the first amplifier, but this can be any other shunt or series feedback stage as convenient. The inverting output, if not required, can be ignored; it must not be grounded, because the inverting opamp will then spend most of its time clipping in current limiting, probably injecting unpleasant distortion into the grounding system. Both hot and cold outputs must have the same output impedances (R2, R6) to keep the line impedances balanced and the interconnection CMRR maximised.

A balanced output has the advantage that the total signal level on the line is increased by 6 dB, which will improve the signal-to-noise ratio if a balanced input amplifier is being driven, as they are relatively noisy. It is also less likely to crosstalk to other lines even if they are unbalanced, as the currents injected via the stray capacitance from each line will tend to cancel; how well this works depends on the physical layout of the conductors. All balanced outputs give the facility of correcting phase errors by swapping hot and cold outputs. This is, however, a two-edged sword, because it is probably how the phase got wrong in the first place.

Figure 19.17 a) A conventional balanced output; b) a zero-impedance balanced output.

There is no need to worry about the exact symmetry of level for the two output signals; ordinary-tolerance resistors are fine. Such gain errors only affect the signal-handling capacity of the interconnection by a small amount. This simple form of balanced output is the norm in hi-fi balanced interconnection but is less common in professional audio, where the quasi-floating output described in what follows gives more flexibility.

Balanced Outputs: Output Impedance

The balanced output stage of Figure 19.17a has an output impedance of 68 Ω on both legs because this is the value of the series output resistors; however, as noted earlier, the lower the output impedance the better, so long as stability is maintained. This balanced output configuration can be easily adapted to have two zero-impedance outputs, as shown in Figure 19.17b. The unity-gain buffer that drives the hot output is as described earlier. The zero-impedance inverter that drives the cold output works similarly, but with shunt negative feedback via R4.

The output impedance plot for the cold output was identical to that of Figure 19.3a. This came as rather a surprise, as the inverter here works at a noise-gain of two times, as opposed to the Figure 19.3a buffer, which works at a noise-gain of unity, and so I expected it to show twice the output impedance above 5 kHz. This observation prompted me to investigate the effect of the feedback capacitor value, as described earlier.

Balanced Outputs: Noise

The noise output of the zero-impedance balanced output of Figure 19.17b was measured with 0 Ω source resistance, rms response, unweighted; measured at two bandwidths to demonstrate the absence of hum; the opamp sections were both LM4562. See Table 19.2.

Bear in mind that the signal on the balanced output at is twice the level seen on just the hot output, so the balanced results actually give a 3 dB better signal/noise ratio.

Table 19.2 Noise output of the zero-impedance balanced output of Figure 19.17b
Output Noise out Bandwidth
Hot output only –113.5 dBu (22–22 kHz)
Hot output only –113.8 dBu (400–22 kHz)
Balanced output (hot and cold) –110.2 dBu (22–22 kHz)
Balanced output (hot and cold) –110.5 dBu (400–22 kHz)

Quasi-Floating Outputs

The purely electronic output stage in Figure 19.18 emulates a floating transformer winding; if both hot and cold outputs are driving signal lines, then the outputs are balanced, as if a centre-tapped output transformer were being used, though clearly the output is not galvanically isolated from ground. If, however, the cold output is grounded, the hot output doubles in amplitude, so the total level hot-to-cold is unchanged. This condition is detected by the current-sensing feedback taken from the outside of the 75 Ω resistor R10, and the current driven into the shorted cold output is automatically reduced to a low level that will not cause problems.

Similarly, if the hot output is grounded, the cold output doubles in amplitude and remains out of phase; the total hot–cold signal level is once more unchanged. This system has the advantage that it can give the same level into either a balanced or unbalanced input, given an appropriate connector at the input end. 6 dB of headroom is, however, lost when the output is used in unbalanced mode. It is most useful in recording studios where various bits of equipment may be temporarily connected; it is of less value in a PA system with a fixed equipment line up.

When an unbalanced output is being driven, the quasi-floating output can be wired to work as a ground-cancelling connection, with rejection of ground noise no less effective than the true balanced mode. This requires the cold output to be grounded at the remote (input) end of the cable. Under adverse conditions this might cause HF instability, but in general the approach is sound. If you are using exceptionally long cable, then it is wise to check that all is well.

Figure 19.18 Quasi-floating balanced output.

If the cold output is grounded locally, i.e. at the sending end of the cable, then it works as a simple unbalanced output, with no noise rejection. When a quasi-floating output stage is used unbalanced, the cold leg must be grounded, or common-mode noise will degrade the noise floor by at least 10 dB, and there may be other problems with increased distortion.

Quasi-floating outputs use a rather subtle mixture of positive and negative feedback of current and voltage. This performs the required function quite well, but a serious drawback is that it accentuates the effect of resistor tolerances, and so a preset resistor is normally required to set the outputs for equal amplitude; the usual arrangement is shown in Figure 19.18. If it is not correctly adjusted, one side of the output will clip before the other and reduce the total output headroom. This is a set-and-forget adjustment unless it becomes necessary to change any of the resistors in the circuit.

Transformer Balanced Outputs

If true galvanic isolation between equipment grounds is required, this can only be achieved with a line transformer, sometimes called a line isolating transformer. You don’t use line transformers unless you really have to, because the much-discussed cost, weight, and performance problems are very real, as you will see shortly. However, they are sometimes found in big sound reinforcement systems (for example, in the mic-splitter box on the stage) and in any environment where high RF field strengths are encountered.

Figure 19.19 Transformer balanced outputs: a) standard circuit; b) zero-impedance drive to reduce LF distortion, also with Zobel network across secondary.

A basic transformer balanced output is shown in Figure 19.19a; in practice, A1 would probably be providing gain rather than just buffering. In good-quality line transformers, there will be an inter-winding screen, which should be earthed to minimise noise pickup and general EMC problems. In most cases, this does not ground the external can, and you have to arrange this yourself, possibly by mounting the can in a metal capacitor clip. Make sure the can is grounded, as this definitely does reduce noise pickup

Be aware that the output impedance will be higher than usual because of the ohmic resistance of the transformer windings. With a 1:1 transformer, as normally used, both the primary and secondary winding resistances are effectively in series with the output. A small line transformer can easily have 60 Ω per winding, so the output impedance is 120 Ω plus the value of the series resistance R1 added to the primary circuit to prevent HF instability due to transformer winding capacitances and line capacitances. The total can easily be 160 Ω or more, compared with, say, 47 Ω for non-transformer output stages. This will mean a higher output impedance and greater voltage losses when driving heavy loads.

DC flowing through the primary winding of a transformer is bad for linearity, and if your opamp output has anything more than the usual small offset voltages on it, DC current flow should be stopped by a blocking capacitor.

Output Transformer Frequency Response

If you have looked at the section in Chapter 18 on the frequency response of line input transformers, you will recall that they give a nastily peaking frequency response if the secondary is not loaded properly, due to resonance between the leakage inductance and the stray winding capacitances. Exactly the same problem afflicts output transformers, as shown in Figure 19.20; with no output loading, there is a frightening 14 dB peak at 127 kHz. This is high enough in frequency to have very little effect on the response at 20 kHz, but this high-Q resonance isn’t the sort of horror you want lurking in your circuitry. It could easily cause some nasty EMC problems.

The transformer measured was a Sowter 3292 1:1 line isolating transformer. Sowter is a highly respected company, and this is a quality part with a mumetal core and housed in a mumetal can for magnetic shielding. When used as the manufacturer intended, with a 600 Ω load on the secondary, the results are predictably quite different, with a well-controlled roll-off that I measured as -0.5 dB at 20 kHz.

The difficulty is that there are very few if any genuine 600 Ω loads left in the world, and most output transformers are going to be driving much higher impedances. If we are driving a 10 kΩ load, the secondary resonance is not much damped, and we still get a thoroughly unwelcome 7 dB peak above 100 kHz, as shown in Figure 19.20. We could of course put a permanent 600 Ω load across the secondary, but that will heavily load the output opamp, impairing its linearity, and will give us unwelcome signal loss due in the winding resistances. It is also a profoundly inelegant way of carrying on.

Figure 19.20 Frequency response of a Sowter 3292 output transformer with various loads on the secondary. Zero-impedance drive as in Figure 19.19b.

A better answer, as in the case of the line input transformer, is to put a Zobel network, i.e. a series combination of resistor and capacitor, across the secondary, as in Figure 19.19b. The capacitor required is quite small and will cause very little loading except at high frequencies where signal amplitudes are low. A little experimentation yielded the values of 1 kΩ in series with 15 nF, which gives the much improved response shown in Figure 19.20. The response is almost exactly 0.0 dB at 20 kHz, at the cost of a very gentle 0.1 dB rise around 10 kHz; this could probably be improved by a little more tweaking of the Zobel values. Be aware that a different transformer type will require different values.

Output Transformer Distortion

Transformers have well-known problems with linearity at low frequencies. This is because the voltage induced into the secondary winding depends on the rate of change of the magnetic field in the core, and so the lower the frequency, the greater the change in the core field must be for transformer action. [1] The current drawn by the primary winding to establish this field is non-linear because of the well-known non-linearity of iron cores. If the primary had zero resistance and was fed from a zero source impedance, as much distorted current as was needed would be drawn, and no one would ever know there was a problem. But … there is always some primary resistance, and this alters the primary current drawn so that third-harmonic distortion is introduced into the magnetic field established, and so into the secondary output voltage. Very often, there is a series resistance R1 deliberately inserted into the primary circuit, with the intention of avoiding HF instability; this makes the LF distortion problem worse, and a better means of isolation is a low value inductor of say 4 μH in parallel with a low-value damping resistor of around 47 Ω. This is more expensive and is only used on high-end consoles.

An important point is that this distortion does not appear only with heavy loading –it is there all the time, even with no load at all on the secondary; it is not analogous to loading the output of a solid-state power amplifier, which invariably increases the distortion. In fact, in my experience, transformer LF distortion is slightly better when the secondary is connected to its rated load resistance. With no secondary load, the transformer appears as a big inductance, so as frequency falls, the current drawn increases, until with circuits like Figure 19.20a, there is a sudden steep increase in distortion around 10–20 Hz as the opamp hits its output current limits. Before this happens, the distortion from the transformer itself will be gross.

To demonstrate this, I did some distortion tests on the same Sowter 3292 transformer that was examined for frequency response. The winding resistance for both primary and secondary is about 59 Ω. It is quite a small component, 34 mm in diameter and 24 mm high and weighing 45 g, and is obviously not intended for transferring large amounts of power at low frequencies. Figure 19.21 shows the LF distortion with no series resistance, driven directly from a 5532 output (there were no HF stability problems in this case, but it might be different with cables connected to the secondary) and with 47 and 100 Ω added in series with the primary. The flat part to the right is the noise floor.

Figure 19.21 The LF distortion rise for a 3292 Sowter transformer, without (0R) and with (47 Ω and 100 Ω) extra series resistance. Signal level 1 Vrms.

Taking 200 Hz as an example, adding 47 Ω in series increases the THD from 0.0045% to 0.0080%, figures that are in exactly the same ratio as the total resistances in the primary circuit in the two cases. It’s very satisfying when a piece of theory slots right home like that. Predictably, a 100 Ω series resistor gives even more distortion, namely 0.013% at 200 Hz, and once more proportional to the total primary resistance.

If you’re used to the near-zero LF distortion of opamps, you may not be too impressed with Figure 19.21, but this is the reality of output transformers. The results are well within the manufacturer’s specifications for a high-quality part. Note that the distortion rises rapidly to the LF end, roughly tripling as frequency halves. It also increases fast with level, roughly quadrupling as level doubles. Having gone to some pains to make electronics with very low distortion, this non-linearity at the very end of the signal chain is distinctly irritating. The situation is somewhat eased in actual use, as signal levels in the bottom octave of audio are normally about 10–12 dB lower than the maximum amplitudes at higher frequencies.

Reducing Output Transformer Distortion

In audio electronics, as in so many other areas of life, there is often a choice between using brains or brawn to tackle a problem. In this case “brawn” means a bigger transformer, such as the Sowter 3991, which is still 34 mm in diameter but 37 mm high, weighing in at 80 g. The extra mumetal core material improves the LF performance, but you still get a distortion plot very much like Figure 19.21 (with the same increase of THD with series resistance), except now it occurs at 2 Vrms instead of 1 Vrms. Twice the metal, twice the level –I suppose it makes sense. You can take this approach a good deal further with the Sowter 4231, a much bigger open-frame design tipping the scales at a hefty 350 gm. The winding resistance for the primary is 12 Ω and for the secondary 13.3 Ω, both a good deal lower than the previous figures.

Figure 19.22 shows the LF distortion for the 4231 with no series resistance, and with 47 and 100 Ω added in series with the primary. The flat part to the right is the noise floor. Comparing it with Figure 19.21, the basic distortion at 30 Hz is now 0.015% compared with about 0.10% for the 3292 transformer. While this is a useful improvement, it is gained at considerable expense. Now adding 47 Ω of series resistance has dreadful results –distortion increases by about 5 times. This is because the lower winding resistances of the 4231 mean that the added 47 Ω has increased the total resistance in the primary circuit to 5 times what it was. Predictably, adding a 100 Ω series resistance approximately doubles the distortion again. In general, bigger transformers have thicker wire in the windings, and this in itself reduces the effect of the basic core non-linearity, quite apart from the improvement due to more core material. A lower winding resistance also means a lower output impedance.

Figure 19.22 The LF distortion rise for the much larger 4231 Sowter transformer, without and with extra series resistance. Signal level 2 Vrms.

The LF non-linearity in Figure 19.22 is still most unsatisfactory compared with that of the electronics. Since the “My policy is copper and iron!” [2] approach does not really solve the problem, we’d better put brawn to one side and try what brains we can muster.

We have seen that adding series resistance to ensure HF stability makes things definitely worse, and a better means of isolation is a low value inductor of say 4 μH paralleled with a low-value damping resistor of around 47 Ω. However, inductors cost money, and a more economical solution is to use a zero-impedance output as shown in Figure 19.19b. This gives the same results as no series resistance at all but with wholly dependable HF stability. However, the basic transformer distortion remains because the primary winding resistance is still there, and its level is still too high. What can be done?

The LF distortion can be reduced by applying negative feedback via a tertiary transformer winding, but this usually means an expensive custom transformer, and there may be some interesting HF stability problems because of the extra phase shift introduced into the feedback by the tertiary winding; this approach is discussed in [3]. However, what we really want is a technique that will work with off-the-shelf transformers.

A better way is to cancel out the transformer primary resistance by putting in series an electronically generated negative resistance; the principle is shown in Figure 19.23, where a zero-impedance output is used to eliminate the effect of the series stability resistor. The 56 Ω resistor R4 senses the current through the primary and provides positive feedback to A1, proportioned so that a negative output resistance of twice the value of R4 is produced, which will cancel out both R4 itself and most of the primary winding resistance. As we saw earlier, the primary winding resistance of the 3292 transformer is approximately 59 Ω, so if R4 was 59 Ω, we should get complete cancellation. But…

Figure 19.23 Reducing LF distortion by cancelling out the primary winding resistance with a negative resistance generated by current-sensing resistance R4. Values for Sowter 3292 transformer.

It is always necessary to use positive feedback with caution. Typically it works, as here, in conjunction with good old-fashioned negative feedback, but if the positive exceeds the negative (this is one time you do not want to accentuate the positive), then the circuit will typically latch up solid, with the output jammed up against one of the supply rails. R4 = 56 Ω in Figure 19.23 worked reliably in all my tests, but increasing it to 68 Ω caused immediate problems, which is precisely what you would expect. No input DC-blocking capacitor is shown in Figure 19.23, but it can be added ahead of R1 without increasing the potential latch-up problems. The small Sowter 3292 transformer was used.

This circuit is only a basic demonstration of the principle of cancelling primary resistance, but as Figure 19.24 shows, it is still highly effective. The distortion at 100 Hz is reduced by a factor of five and at 200 Hz by a factor of four. Since this is achieved by adding one resistor, I think this counts as a definite triumph of brains over brawn and, indeed, confirmation of the old adage that size is less important than technique.

The method is sometimes called “mixed feedback” as it can be looked at as a mixture of voltage and current feedback. The principle can also be applied when a balanced drive to the output transformer is used. Since the primary resistance is cancelled, there is a second advantage, as the output impedance of the stage is reduced. The secondary winding resistance is, however, still in circuit, and so the output impedance is usually only halved.

Figure 19.24 The LF distortion rise for a 3292 Sowter transformer, without and with winding resistance cancellation as in Figure 19.23. Signal level 1 Vrms.

If you want better performance than this –and it is possible to make transformer non-linearity effectively invisible down to 15 Vrms at 10 Hz –there are several deeper issues to consider. The definitive reference is Bruce Hofer’s patent, which covers the transformer output of the Audio Precision measurement systems. [4] There is also more information in the Analog Devices Opamp Applications Handbook. [5]

References

[1] Sowter, Dr G. A. V. “Soft Magnetic Materials for Audio Transformers: History, Production, and Applications” Journal of AES, Vol. 35, No. 10, Oct 1987, p 769

[2] Otto von Bismarck Speech, 1862. (Actually, he said blood and iron.)

[3] Finnern, Thomas Interfacing Electronics and Transformers AES preprint #2194 77th AES Convention. Hamburg, Mar 1985

[4] Hofer, Bruce Low-Distortion Transformer-Coupled Circuit US Patent 4,614,914 1986

[5] Jung, Walt, ed Opamp Applications Handbook. Newnes, 2004. Chapter 6, pp 484–491